Power Integrations HiperPFS™-4 PFC Controllers

Power Integrations HiperPFS-4 PFC (Power Factor Correction) Controllers incorporate a Continuous Conduction Mode (CCM) boost PFC controller, gate driver and 600V power MOSFET in a single, low-profile (GROUND pin connected) power package. HiperPFS-4 devices eliminate need for external current sense resistors and their associated power loss, and use an innovative control technique that adjusts the switching frequency over output load, input line voltage, and input line cycle. This control technique maximizes efficiency over the entire load range, particularly at light loads. Additionally, it minimizes the EMI filtering requirements due to its wide bandwidth spread spectrum effect. 

The HiperPFS-4 uses advanced digital techniques for line monitoring, line feed-forward scaling, and power factor enhancement; while using analog techniques for the core controller in order to maintain extremely low no-load power consumption. The HiperPFS-4 also features an integrated non-linear error amplifier for enhanced load transient response, a user programmable Power Good (PG) signal as well as user selectable power limit functionality.

The HiperPFS-4 PFC Controllers include a comprehensive protection features, such as UV, OV, brown-in/out, and hysteretic thermal shutdown. The HiperPFS-4 devices also provide cycle-by-cycle current limit and Safe Operating Area (SOA) protection of the power MOSFET, output power limiting for overload protection, and pin-to-pin short-circuit protection.

The Variable Frequency Continuous Conduction Mode operation (VF-CCM) minimizes switching losses by maintaining a low average switching frequency, while modulating the switching frequency in order to suppress EMI, the traditional challenge with continuous conduction mode solutions. Systems using HiperPFS-4 typically reduce the total X and Y capacitance requirements of the converter, the inductance of both the boost choke and EMI noise suppression chokes, thereby reducing overall system size and cost. Additionally, HiperPFS-4 devices dramatically reduce component count and board footprint while simplifying system design and enhancing reliability, when compared with designs that use discrete MOSFETs and controllers. The innovative variable frequency, continuous conduction mode controller enables the HiperPFS-4 to realize all of the benefits of continuous conduction mode operation while leveraging low-cost, small, simple EMI filters.

The HiperPFS-4 is offered in eSIP-16G (L Package), eSIP-16D (H Package), and InSOP-24B (C Package). The InSOP-24B package design eliminates the need for a heat sink, and offers a low surface-mounted profile ideal for volume constrained applications.

Features

  • Protected Power Factor Correction Solution
    • Incorporates 600V power MOSFET, controller and gate
    • EN61000-3-2 Class C and Class D
    • Integrated protection features reduce external component count
      • Accurate built-in brown-in/out protection
      • Accurate built-in undervoltage (UV) protection
      • Accurate built-in overvoltage (OV) protection
      • Hysteretic thermal shutdown (OTP) protection
      • Internal power limiting function for overload protection
      • Cycle-by-cycle power-switch current limit
      • Internal non-linear error amplifier for enhanced load transient response
    • No external current sense resistor required
      • Provides lossless internal sensing via sense-FET
      • Reduces component count and system losses
      • Minimizes high current gate drive loop area
    • Minimizes output overshoot and stresses during start-up 
      • Integrated power limit
    • Improved dynamic response
      • Digitally controlled input line feed-forward gain adjustment for flattened loop gain across entire input voltage range
    • Eliminates up to 39 discrete components for higher reliability and lower cost
  • Package options
    • InSOP-24B (C Package), 10.8mm x 9.4mm
    • eSIP-16D (H Package), 16.53mm x 8.25mm
    • eSIP-16G (L Package), 16.53mm x 8.25mm
    • Halogen free and RoHS compliant
  • Solution for High Efficiency, Low EMI and High PF
    • Continuous Conduction Mode PFC uses novel constant amp-second [on-time] volt-second [off-time]
      • High efficiency across load
      • High power factor across load
    • Frequency sliding technique for light load efficiency
      • >95% efficiency from 10% load to full load achievable at nominal input voltages
    • Variable switching frequency to simplify EMI filter design
      • Varies over line input voltage to maximize efficiency and minimize EMI filter requirements
      • Varies with input line cycle voltage by >60 kHz to maximize spread spectrum effect
  • Advanced Package for High Power Applications (H & L Packages)
    • Up to 450W (universal), 610W (high-line only) peak output power capability in a highly compact package
    • Simple adhesive or clip mounting to heat sink
    • No insulation pad required and can be directly connected to heat sink
    • Staggered pin arrangement allows simple routing of board traces and to meet high-voltage creepage requirements
    • Single package solution for PFC converter reduces assembly costs and layout size
  • SMD Package (C Package)
    • Allows the elimination of metal heat sink
    • Use PCB copper foil for heat dissipation

Applications

  • PC
  • Printers
  • LCD TV
  • High-power adaptors
  • High-power LED lightings
  • Industrial appliances
  • Video game consoles
  • Generic PFC converters
  • 80 Plus™ platinum designs

Videos

Package Outline

Power Integrations HiperPFS™-4 PFC Controllers

Typical Application Schematic

Application Circuit Diagram - Power Integrations HiperPFS™-4 PFC Controllers
Pubblicato: 2017-05-26 | Aggiornato: 2022-05-26